What is Total Productive Maintenance?
It is a system that breaks up the complexity of equipment therefore allowing operators and maintenance staff to work together to select, correct, and maintain equipment so that breakdowns seldom occur during production.

TPM focuses your energies to eliminate down-time and unexpected losses and get productivity back to world-class standards. This training package will allow you to implement a robust system that focuses on systemizing your maintenance needs. Your employees will develop a customized Total Productive Maintenance system that produces a high Overall Equipment Effectiveness (OEE). This measures the time you need that equipment to meet daily customer demand. TPM uses this effective analytical tool as a baseline to benchmark actual customer demand time, not the maximum scheduled production time. With our TPM Training Package you can achieve an Overall Equipment Effectiveness (OEE) in the mid to upper 90% without major capital expenditures!

This training package is designed around a 4 day workshop.

Total Productive Maintenance (TPM) enables participants to:

• Understand and describe the 6 major losses in equipment effectiveness
• Assess and evaluate performance of machines and equipment: autonomously and proactively
• Understand and use the Overall Equipment Effectiveness (OEE) tool for each piece of equipment
• Improve Overall Equipment Effectiveness (OEE) via application of Total Productive Maintenance tools and techniques
• Change to a system that prevents, predicts, and is proactive in their approach to maintenance
• Accomplish actual TPM implementation with measurable results

Goals of Total Productive Maintenance

• No unplanned downtime
• Zero defects
• Zero speed losses
• No safety issues or accidents
• Extending the machine’s effective lifetime with little cost

The Total Productive Maintenance Solution Package contains the following:

• TPM Facilitator Guide (1)
• TPM Preparation Guide (1)
• TPM Facilitator Digital Media (1)
• TPM Participant Workbook (8)
• Abnormality Assessment Form (1)
• TPM Blue Tags (100)
• TPM Tag Flow Chart (1) .
• TPM Tag Register (1)
• OEE Work Sheet (1) –
• TPM Inspection Form (1)
• TPM Inspection Cards (1)
• Autonomous Maintenance Form (1)
• One-Point Lesson (1)
• 30 Day TPM Action Log (1)
• 6 Major Types of Equipment Losses Poster (1)
• 7 Types of Abnormalities Poster (1)
• 5 Pillars of TPM Development Poster (1)
• 7 Autonomous Maintenance Steps Poster (1) .
• Lean Mindset Poster (1)